Zemax Modeling
& Optical Simulation
Expert Zemax OpticStudio consulting for precision optical design — from sequential ray tracing and tolerance analysis to non-sequential illumination modeling with custom DLLs. We turn your optical requirements into validated, production-ready designs.
- Sequential & non-sequential
- Custom DLLs & algorithms
- 20+ years experience
Sequential & Non-Sequential
Full ray tracing in both Zemax modes for imaging and illumination
Custom DLLs
Proprietary algorithms and DLLs for advanced surface types and optimization
Tolerance Analysis
Monte Carlo and sensitivity analysis for manufacturing feasibility
800+ Systems Designed
Proven track record across dozens of industries and applications
Comprehensive Optical Modeling & Analysis
We leverage deep Zemax expertise to deliver precise, optimized optical designs for any application.
Optical System Design
Complete lens system design from first principles — singlets through complex multi-element systems. Optimized for your wavelength range, field of view, and packaging constraints.
Tolerance Analysis
Monte Carlo simulations and sensitivity analysis to assess the impact of manufacturing tolerances on optical performance. Ensures your design is producible.
Performance Optimization
Multi-configuration optimization, merit function engineering, and global search strategies to push your optical system to peak performance.
Stray Light Analysis
Non-sequential ray tracing to identify and eliminate ghost images, scatter, and unwanted reflections that degrade image quality or system performance.
Thermal & Structural Analysis
Evaluating the effects of temperature changes and mechanical stresses on optical systems. Integrated with FEA tools for complete thermo-optic modeling.
Custom DLL Development
Proprietary Zemax DLLs for advanced surface types, custom optimization operands, and specialized modeling capabilities beyond standard Zemax features.
Zemax Modeling Across Industries
Our Zemax expertise spans imaging systems, illumination optics, and specialized applications.
Medical & Life Sciences
Endoscopes, ophthalmoscopes, confocal imaging, and fluorescence collection systems
Imaging & Projection
Camera systems, cinema projectors, VR/AR headsets, and motion capture optics
Illumination Systems
LED optics, freeform reflectors, light pipes, and automotive lighting
Defense & Aerospace
Night vision, IR systems, targeting optics, and ruggedized optical assemblies
Industrial & Metrology
Barcode readers, distance measurement, laser marking, and inspection systems
Scientific & Research
Microscope objectives, MEMS optics, CARS imaging, and custom Zemax DLLs
Need Expert Zemax Modeling?
Tell us about your optical simulation needs and our engineers will provide a design approach and timeline within 24 hours.
Zemax Modeling in Action
Real projects where our Zemax expertise delivered validated, production-ready optical designs.
VIS-NIR Dual-Band Imaging Lens
Complete Zemax design of a 35 mm f/1.65, 7-element lens for a fluorescence-guided surgical system. Sequential optimization with tolerance analysis through prototyping.
High-NA Fluorescence Collection Lens
Zemax modeling and optimization of a high-NA collection lens for flow cytometry. Performance validated through prototyping and production transfer.
Freeform Grow Light Reflector
Non-sequential Zemax design of a freeform reflector and Fresnel lens for uniform high-PPFD vertical farming illumination using custom Bezier surface DLLs.
Why Choose Our Zemax Consulting?
Experienced Team
Our engineers have 20+ years working with Zemax OpticStudio daily. We've modeled over 2,000 optical systems across sequential and non-sequential modes.
Tailored Solutions
Every project gets a customized approach — from quick feasibility studies to full design-through-production modeling with tolerance analysis and stray light evaluation.
Custom DLL Expertise
We develop proprietary Zemax DLLs for Bezier freeform surfaces, custom optimization operands, and advanced modeling capabilities that standard Zemax can't achieve.
Customer Feedback
Let's Model Your Optical System
Tell us about your project and we'll schedule a review. We strive to provide valuable engineering insight before a formal collaboration begins.
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Location
Boston, MA Area
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